Syrup manufacturing plant cost analysis
2018-05-23 / Industry news
For another, except the equipment investment, the syrup manufacturing plant cost also include many others like the raw material, powder consume, manpower, its cost as below(use this annual capacity 4 million tons syrup manufacturing plant for example):
| Annual capacity 4 million tons corn syrup plant raw material cost | |||
| Name | Unit | Capacity/consumption per day | Capacity/consumption per year |
| Syrup products | t | 66.7 | 20010 |
| Raw material | t | 552 | 20340 |
| Thin liquid syrup | t | 258.3 | 77490 |
| Avtivated carbon | kg | 498.8 | 149625 |
| α-enzyme | L | 40.68 | 6102 |
| β-enzyme | kg | 45.2 | 13560 |
| Pullulanase | ml | 203.4 | 61020 |
It's necessary to tell you that the high fructose corn syrup manufacturing plant cost is higher than glucose and maltose, because its process section is more than glucose production, demand more equipments for the isomerism process to change glucose into fructose, and Doing Company offered syrup manufacturing plant can produce three type syrup include the glucose, maltose, fructose. You can adjust your production plan according to the market condition change. To reduce the syrup manufacturing plant cost, suggest you construct a raw material production plant. And we all know the starch is the raw material used for syrup manufacturing, corn and rice usually the first choice for syrup produce, then is the potatoes include potato, sweet potato, cassava, etc. Our company owned the newest and advanced technology can manufacturer the syrup from corn/ rice powder directly, also can manufacturered the potato starch production plant for you, our mature technology and perfect starch and syrup production line also can help you to save your syrup manufacturing plant cost.
Below is the price-cost in this annual capacy 4 million tons high fructose corn syrup plant, you can as a reference:
| Name | Unit consume | Unit price(RMB) | Total price(RMB) |
| Corn | 1.02t | 950 per ton | 969 |
| Activated carbon | 7.5kg | 4 per kg | 30 |
| Enzyme | 133.5 | ||
| Coal | 92.3kg | 210 per ton | 19.39 |
| Electric | 56.45 | 0.8 per kilowatt | 45.16 |
| Water | 1.71 | 1 per ton | 1.71 |
| Depreciation | 72 | ||
| Manpower | 60 | ||
| Revenue | 100 | ||
| Others | 100 | ||
| Protein cake | -142 kg | 1500 per ton | -213 |
| Total | 1323 | ||
Note: this expense calculation is according to this annual capacity 4 million tons high fructose corn syrup factory in Beijing, China, the specific price is subject to local conditions.
This high fructose corn syrup sale price is 1850 yuan per ton. So the economic benefit in this high fructose corn syrup factory is (1,850-1,323)*4,000=21,080,000 yuan. Total US dollars is about 3,306,926. That's to say this high fructose corn syrup factory can recover all costs within two years, this is a high return project.
All in all, if you want to get a certain number for the syrup manufacturing plant cost, you must need to discuss with our engineer to make a production plan for your plant, then we can know your equipments cost, otherwise, you also need to consider the plant construction cost, the most important factor is the land price. After all details confirmed, you can know the syrup manufacturing plant cost.
