How to make simple syrup ?
2018-03-08 / FAQ
How to make simple syrup /syrup processing project
Technology process of our syrup processing project:
Mixing process - Liquefaction process - Deproteinization process - Saccharification process - Decolorization process - Decarburization process - Ion exchange process - Evaporation process - Final glucose syrup storage.
Mixing process - Liquefaction process - Deproteinization process - Saccharification process - Decolorization process - Decarburization process - Ion exchange process - Evaporation process - Final glucose syrup storage.
3D photo of Doing syrup processing project
1. Starch power slurry making process
Mixing the starch and water to get the right density slurry. Then add the amylase and keep on the temperature for particular time to make starch powder absorbing enough water .
Mixing process of maltose syrup processing project
2. Liquefaction process of our syrup processing project
The liquefaction process is convert the starch into liquid dextrin. The material will be sprayed at high temperature by jet cooker . With the aid of amylase and steam , the starch will be converted into liquid dextrin quickly.
Liquefaction process of starch maltose processing project
3. Saccharification process
The saccharification process is convert the liquid dextrin into required DE value maltose syrup with the aid of gluco-amylase in the tank . This process should be run under specific temperature for some hours . This process is get the crude and yellow color maltose syrup.
Plate frame filter press for syrup deproteinization process, decolorization and decarburization process
4. Decolorization process
The decolorization process is removing the color of the maltose syrup by activated carbon. The maltose syrup which reached required DE will be pumped from saccharification tank into the decolorization tank , mixed with activated carbon at proper temperature .
5.Decarburization process
The decarburization process is separating the activated carbon from the maltose syrup by filter press to get clear maltose syrup. The maltose syrup will flow into the slot and the transfer tank for next step. The activated carbon will be left.
Ion exchange of starch maltose syrup processing project
6. Ion exchange process
The Ion exchange process is using the resin to remove the tiny foreign items and bad odor to get high quality pure maltose syrup. The resin need regeneration by acid and alkali washing after working for some days.
Starch maltose processing project evaporation process
7. Evaporation process
The evaporation process is evaporate the water inside the maltose syrup to increase the DS of maltose syrup. Usually it need multi-effect evaporator work together with the single effect evaporator for producing high DS maltose syrup.
8. Final product storage
The maltose syrup which reach the required DS in the evaporation process will be pumped into final product storage tanks for storage.The final product tank can keep the maltose syrup purity before transportation.
The final starch maltose syrup
If you interested in our rice maltose syrup processing plant , please contact with us freely . Our company not only supply the complete machine , we will also supply the technology support .
