High fructose corn syrup production line
My company is very professional in manufacturing the complete high fructose corn syrup production line, glucose syrup production line and Maltose syrup production line for industrial production.
High fructose corn syrup production line process
In the contemporary process of high fructose corn syrup production line, corn is wet milled to produce corn starch and the "full-enzyme" process is used in which the corn starch solution is liquefied and saccharification to liquid glucose by enzyme, and then add other kind enzymes to convert glucose to fructose syrup. But now,my company fructose syrup production machine can produce fructose syrup from corn directly without starch making process.
My company technology for the high fructose corn syrup production line process and the requierd fructose syrup production line information is as below :
Corn powder making process in fructose syrup production machine
1. Corn powder making process in high fructose corn syrup production line
Produce corn powder from corn is not similar with the ordinary corn powder processing.
After cleaning the corn , it need separate the corn germ out first,then peel the corn bran to get corn meal for dry milling . After milling and sieving for some times to get the required corn powder for making the syrup.
2. Corn power slurry making process
Mixing the corn powder and water to get the right density slurry. Then add the amylase and keep on the temperature for particular time to make corn powder absorbing enough water .
The mixing tanks is need in this high fructose corn syrup production line process.
High fructose corn syrup production machine
3. Liquefaction process:
The liquefaction process is convert the starch which contented inside of the corn powder into liquid dextrin. The material will be sprayed at high temperature by jet cooker . With the aid of amylase and steam , the starch will be converted into liquid dextrin quickly.
The liquefaction system machine is need in this process.
4. Deproteinization process in high fructose corn syrup production line:
The deproteinization process is separate the corn protein and other solid impurity from liquid dextrin by syrup filter machine. The liquid dextrin will be pumped to next process, the corn protein will be left for sale. .
The by product corn protein ( feed grade) is top grade protein additives for making animal feed .
High fructose corn syrup production machine
5. Saccharification process in high fructose corn syrup production line
The saccharification process is convert the liquid dextrin into required DE value glucose syrup with the aid of gluco-amylase in the tank . This process should be run under specific temperature for some hours . For making high DE glucose syrup , it will need more longer time .
The saccharification tank is need in this process.
6. Decolorization process for glucose syrup:
The decolorization process is removing the color of the glucose syrup by activated carbon.The glucose syrup which reached required DE will be pumped from saccharification tank into the decolorization tank,mixed with activated carbon at proper temperature.The decolorization tank is need in this process .
High fructose syrup production machine
7. Decarburization process for glucose syrup in high fructose corn syrup production line
The decarburization process is separating the activated carbon from the glucose syrup by filter press to get clear glucose syrup.
The glucose syrup will flow into the slot and the transfer tank for next step. The activated carbon will be left.
8. Ion exchange process in high fructose corn syrup production line
The Ion exchange process is using the resin to remove the tiny foreign items and bad odor to get high quality pure glucose syrup.The resin need regeneration by acid and alkali washing after working for some days.
Evaporation process in high fructose syrup production line
9. Evaporation process for glucose syrup in high fructose corn syrup production line
The evaporation process is evaporate the water inside the glucose syrup to increase the DS of glucose syrup to the requirement (45%) before isomerisation.The evaporation system machine is need in this process. We will equipped the most suitable syrup evaporator for you.
10. Isomerism process for fructose transter
The isomerism process is convert the glucose syrup to fructose syrup with the aid of isomerase. The glucose is converted into with 42% content of fructose syrup.
11. Decolorization process for fructose syrup purify
The decolorization process is removing the color of the fructose syrup by activated carbon. The fructose syrup will be pumped into the decolorization tank , mixed with activated carbon at proper temperature .
12.Decarburization process in high fructose corn syrup production line
The decarburization process is separating the activated carbon from the fructose syrup by filter press to get clear fructose syrup. The filter press is need in this process .
Ion exchange process during high fructose syrup production line
13. Ion exchange process in high fructose corn syrup production line
The Ion exchange process is using the resin to remove the tiny foreign items and bad odor to get high quality pure fructose syrup.
The resin need regeneration by acid and alkali washing after working for some days.
14. Evaporation process for fructose syrup concentration
The evaporation process is evaporate the water inside the fructose syrup to increase the DS of fructose syrup to the requirement.(DS around 71%).
The final high fructose corn syrup
All in all, among is our high fructose corn syrup production line introduction, contain the production process and main machines adopted. My company will supply the complete high fructose corn syrup production line and project slution to the client to help the client to make more profit from corn processing.
High fructose corn syrup production line process
In the contemporary process of high fructose corn syrup production line, corn is wet milled to produce corn starch and the "full-enzyme" process is used in which the corn starch solution is liquefied and saccharification to liquid glucose by enzyme, and then add other kind enzymes to convert glucose to fructose syrup. But now,my company fructose syrup production machine can produce fructose syrup from corn directly without starch making process.
My company technology for the high fructose corn syrup production line process and the requierd fructose syrup production line information is as below :
Corn powder making process in fructose syrup production machine
Produce corn powder from corn is not similar with the ordinary corn powder processing.
After cleaning the corn , it need separate the corn germ out first,then peel the corn bran to get corn meal for dry milling . After milling and sieving for some times to get the required corn powder for making the syrup.
2. Corn power slurry making process
Mixing the corn powder and water to get the right density slurry. Then add the amylase and keep on the temperature for particular time to make corn powder absorbing enough water .
The mixing tanks is need in this high fructose corn syrup production line process.
High fructose corn syrup production machine
The liquefaction process is convert the starch which contented inside of the corn powder into liquid dextrin. The material will be sprayed at high temperature by jet cooker . With the aid of amylase and steam , the starch will be converted into liquid dextrin quickly.
The liquefaction system machine is need in this process.
4. Deproteinization process in high fructose corn syrup production line:
The deproteinization process is separate the corn protein and other solid impurity from liquid dextrin by syrup filter machine. The liquid dextrin will be pumped to next process, the corn protein will be left for sale. .
The by product corn protein ( feed grade) is top grade protein additives for making animal feed .
High fructose corn syrup production machine
5. Saccharification process in high fructose corn syrup production line
The saccharification process is convert the liquid dextrin into required DE value glucose syrup with the aid of gluco-amylase in the tank . This process should be run under specific temperature for some hours . For making high DE glucose syrup , it will need more longer time .
The saccharification tank is need in this process.
6. Decolorization process for glucose syrup:
The decolorization process is removing the color of the glucose syrup by activated carbon.The glucose syrup which reached required DE will be pumped from saccharification tank into the decolorization tank,mixed with activated carbon at proper temperature.The decolorization tank is need in this process .
High fructose syrup production machine
7. Decarburization process for glucose syrup in high fructose corn syrup production line
The decarburization process is separating the activated carbon from the glucose syrup by filter press to get clear glucose syrup.
The glucose syrup will flow into the slot and the transfer tank for next step. The activated carbon will be left.
8. Ion exchange process in high fructose corn syrup production line
The Ion exchange process is using the resin to remove the tiny foreign items and bad odor to get high quality pure glucose syrup.The resin need regeneration by acid and alkali washing after working for some days.
Evaporation process in high fructose syrup production line
9. Evaporation process for glucose syrup in high fructose corn syrup production line
The evaporation process is evaporate the water inside the glucose syrup to increase the DS of glucose syrup to the requirement (45%) before isomerisation.The evaporation system machine is need in this process. We will equipped the most suitable syrup evaporator for you.
10. Isomerism process for fructose transter
The isomerism process is convert the glucose syrup to fructose syrup with the aid of isomerase. The glucose is converted into with 42% content of fructose syrup.
11. Decolorization process for fructose syrup purify
The decolorization process is removing the color of the fructose syrup by activated carbon. The fructose syrup will be pumped into the decolorization tank , mixed with activated carbon at proper temperature .
12.Decarburization process in high fructose corn syrup production line
The decarburization process is separating the activated carbon from the fructose syrup by filter press to get clear fructose syrup. The filter press is need in this process .
Ion exchange process during high fructose syrup production line
13. Ion exchange process in high fructose corn syrup production line
The Ion exchange process is using the resin to remove the tiny foreign items and bad odor to get high quality pure fructose syrup.
The resin need regeneration by acid and alkali washing after working for some days.
14. Evaporation process for fructose syrup concentration
The evaporation process is evaporate the water inside the fructose syrup to increase the DS of fructose syrup to the requirement.(DS around 71%).
The final high fructose corn syrup
All in all, among is our high fructose corn syrup production line introduction, contain the production process and main machines adopted. My company will supply the complete high fructose corn syrup production line and project slution to the client to help the client to make more profit from corn processing.
