Maltose syrup process machine
We have the totally maltose syrup process machine with advanced technology, the rice powder or rice starch as raw material for maltose syrup process is good, corn starch, sweet potato starch and other kinds of starch also suitable, below adopt the rice powder for example to introduce our maltose syrup process machine and the technology, it can be divided into several parts:
Maltose syrup process machine technology description:
Maltose syrup technology process
1. Mixing slurry unit during the maltose syrup process:
Put the rice powder and water into the mixing tank, then put the enzyme, keep on particular standard temperature, waiting the starch reaction for some time, then can be transported to next work section.
2. Ejector liquefaction unit:
The mixed rice pwoder milk is sent to buffer tank then liquefied by ejector(also named jet cooker) with the aid of enzyme at high temperature in regular time for maltose syrup process.
3. Filter press deproteinization:
Because of inside the rice slurry still have too much protein, so the slurry need to pumping into the press filter, after press the slurry, the syrup will flow into the slot, then the protein will stay inside the filter machine. Usually adopt the plate frame filter press machine for maltose syrup process, and after this process, there will be many protein cake can be sale as animal feed.
Plate frame filter press
4. Saccharification:
The liquefied material is sent to enzyme saccharification tank for reaction. Maintain at specific temperature for some time, the syrup will transfer to maltose syrup, this saccharification process is important for the quality of matose syrup process.
5. Decolorization:
After LAB testing, all the maltose syrup pumping into the decoloration tanks, at uniform temperature, mix with activated carbon, usually it have to make twice to get pure and colorless maltose syrup.
6. Filter press decarburization:
The maltose syrup with activated carbon will be pumped into the filter press machine, after press the clean maltose syrup will flow into the buffer tank, the activated carbon will stay inside the filter. This decolorization & decarburization process actually is integrated for maltose syrup process, aimed to get colorless and transparent syrup.
Maltose syrup processing machine
7. Ion exchange process:
The clean maltose syrup pumping into the ion exchange columns, inside the column the resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating. This equipment is essential high quality maltose syrup process.
8. Concentration and evaporation:
Under vacuum conditions, the maltose syrup is heated for evaporation. When the maltose syrup process concentration reaches the requests standard, then it cools the temperature and enters into the final product tank for storage. The finished product can be high maltose syrup and super high maltose syrup.
Above all is the simple description for maltose syrup process machine, we are the professional maltose syrup process machine manufacturer,and we can provide you the feasibility program according to your demand for maltose syrup production technology.
Welcome to DOING
Doing Company maltose syrup process machine and technology features:
1. Product technology of maltose syrup production matures
Our maltose syrup processing technology covered secondary jet liquefaction, saccharifying enzyme, ion exchange technology. It is also mature technology in the world. Lots of maltose syrup processing plant adopt this technology.
2. Processing with high efficient
Our maltose syrup use part automatic control technology, achieved accurate control of the system, high efficiency and stable product maltose syrup with high quality. And these equipment can produced different syrup according to syrup market.
3. Shorter construction time
The on-site installation can be completed within 1-3 months.
Maltose syrup processing plant
Focus on the maltose syrup fast developing requests, Doing company has mastered the maltose glucose syrup processing technology completely. On the process of maltose syrup, the raw material is rice, millet, sweet potato, etc. And maltose syrup as one of the most widely applied syrup in food industry, it's worth to say that the thermal stability of maltose is superior to glucose, which is not easy to change color, good flavor and non-stick teeth. So the maltose syrup process machine also more popular all over the world.
Maltose syrup process machine technology description:
Maltose syrup technology process
Put the rice powder and water into the mixing tank, then put the enzyme, keep on particular standard temperature, waiting the starch reaction for some time, then can be transported to next work section.
2. Ejector liquefaction unit:
The mixed rice pwoder milk is sent to buffer tank then liquefied by ejector(also named jet cooker) with the aid of enzyme at high temperature in regular time for maltose syrup process.
3. Filter press deproteinization:
Because of inside the rice slurry still have too much protein, so the slurry need to pumping into the press filter, after press the slurry, the syrup will flow into the slot, then the protein will stay inside the filter machine. Usually adopt the plate frame filter press machine for maltose syrup process, and after this process, there will be many protein cake can be sale as animal feed.
Plate frame filter press
4. Saccharification:
The liquefied material is sent to enzyme saccharification tank for reaction. Maintain at specific temperature for some time, the syrup will transfer to maltose syrup, this saccharification process is important for the quality of matose syrup process.
5. Decolorization:
After LAB testing, all the maltose syrup pumping into the decoloration tanks, at uniform temperature, mix with activated carbon, usually it have to make twice to get pure and colorless maltose syrup.
The maltose syrup with activated carbon will be pumped into the filter press machine, after press the clean maltose syrup will flow into the buffer tank, the activated carbon will stay inside the filter. This decolorization & decarburization process actually is integrated for maltose syrup process, aimed to get colorless and transparent syrup.
Maltose syrup processing machine
7. Ion exchange process:
The clean maltose syrup pumping into the ion exchange columns, inside the column the resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating. This equipment is essential high quality maltose syrup process.
8. Concentration and evaporation:
Under vacuum conditions, the maltose syrup is heated for evaporation. When the maltose syrup process concentration reaches the requests standard, then it cools the temperature and enters into the final product tank for storage. The finished product can be high maltose syrup and super high maltose syrup.
Above all is the simple description for maltose syrup process machine, we are the professional maltose syrup process machine manufacturer,and we can provide you the feasibility program according to your demand for maltose syrup production technology.
Welcome to DOING
1. Product technology of maltose syrup production matures
Our maltose syrup processing technology covered secondary jet liquefaction, saccharifying enzyme, ion exchange technology. It is also mature technology in the world. Lots of maltose syrup processing plant adopt this technology.
2. Processing with high efficient
Our maltose syrup use part automatic control technology, achieved accurate control of the system, high efficiency and stable product maltose syrup with high quality. And these equipment can produced different syrup according to syrup market.
3. Shorter construction time
The on-site installation can be completed within 1-3 months.
Maltose syrup processing plant
