Production of glucose syrup from starch
2018-04-02 / Industry news
Production of glucose syrup from starch processed by the double enzymes method which is newest advanced technology. And syrup is the main starch deep processing product. Doing company supply complete set of equipments make production of glucose syrup from starch. Also technology support and transfer.
Following is the general sequence of the production of glucose syrup from starch:
Mixing starch with water to get a suitable PH value-Liquefaction process-Saccharification process-Decolorization process-Filtering process-Twice ion exchange system process-Final glucose syrup
production of glucose syrup from starch
Mixing tank
2. Saccharification process: Make saccharification process with saccharification enzyme when the liquid temperature is 58-60℃, cost 24-48 hours, when the DE value reached the required can be transferred to next production process.
3. Decolorization process: This process mainly equipment is plate frame filter press, to get bright glucose syrup.
4. Filtration: After decolorization, remove the impurities. Usually processed by plate and frame filter press machine.
Plate and frame filter press
5. Ion exchange: Adjust the temperature and the PH value first, pump the syrup into the column to adjust PH value and conductance.
6. Glucose syrup evaporation process: After ion exchange system, the syrup is heating and evaporating in vacuum conditions by evaporator, then the glucose syrup concentration get our requests. Following can be storage or packing.
7. Full stainless steel glucose syrup storage tank. This storage tank can keep the glucose syrup quality, offer for further packing and delivery.
In short, it's the introduction of how to make the production of glucose syrup from starch.
Final glucose syrup storage tank
And Doing Company can give you: 1. Complete set of energy-saving production of glucose syrup from starch equipments 2. Automatic control system with high efficiency 3. Project installation, quality check for syrup equipments and personal operation train. 4. Life long after sale service and technical support.
Following is the general sequence of the production of glucose syrup from starch:
Mixing starch with water to get a suitable PH value-Liquefaction process-Saccharification process-Decolorization process-Filtering process-Twice ion exchange system process-Final glucose syrup
production of glucose syrup from starch
Next is the detail introduction of the glucose syrup from tapioca starch making process:
1. Mixing and liquefaction process: Mixing starch with water, adjust the PH value to 5.0-6.0, then add liquifying enzyme and into jet cooker, the temperature after jet process is controlled at 100--110℃, and keep temperature about 60 minutes. Then make second inject process to make the liquid temperature reache to 120-125℃, after 5min, the flash evaporation reduces the temperature to about 96℃ and keeps the temperature for 2 hours. Remove the cooked protein and remove fat.
1. Mixing and liquefaction process: Mixing starch with water, adjust the PH value to 5.0-6.0, then add liquifying enzyme and into jet cooker, the temperature after jet process is controlled at 100--110℃, and keep temperature about 60 minutes. Then make second inject process to make the liquid temperature reache to 120-125℃, after 5min, the flash evaporation reduces the temperature to about 96℃ and keeps the temperature for 2 hours. Remove the cooked protein and remove fat.
Mixing tank
2. Saccharification process: Make saccharification process with saccharification enzyme when the liquid temperature is 58-60℃, cost 24-48 hours, when the DE value reached the required can be transferred to next production process.
3. Decolorization process: This process mainly equipment is plate frame filter press, to get bright glucose syrup.
4. Filtration: After decolorization, remove the impurities. Usually processed by plate and frame filter press machine.
Plate and frame filter press
5. Ion exchange: Adjust the temperature and the PH value first, pump the syrup into the column to adjust PH value and conductance.
6. Glucose syrup evaporation process: After ion exchange system, the syrup is heating and evaporating in vacuum conditions by evaporator, then the glucose syrup concentration get our requests. Following can be storage or packing.
7. Full stainless steel glucose syrup storage tank. This storage tank can keep the glucose syrup quality, offer for further packing and delivery.
In short, it's the introduction of how to make the production of glucose syrup from starch.
Final glucose syrup storage tank
And Doing Company can give you: 1. Complete set of energy-saving production of glucose syrup from starch equipments 2. Automatic control system with high efficiency 3. Project installation, quality check for syrup equipments and personal operation train. 4. Life long after sale service and technical support.
